Industry: Fine Chemicals / Resin & Coating Additives
Equipment Used: JESSIA-G180 Gas-Fired Steam Generator (180 kg/h, 0.8 MPa)
1. Customer Overview
NiponChem Materials Co., Ltd., located in Nagoya, Japan, is a leading manufacturer of resin additives and anti-corrosion coating materials. Their production process requires high-temperature, clean, and stable steam for reactor heating, emulsification, and pipeline insulation — all with strict requirements for steam quality and consistency.
2. Challenges
The old fuel boiler required over 40 minutes to start, delaying production.
Steam pressure fluctuated frequently, causing inconsistent reaction temperatures and limiting product quality to 95% yield.
Emission levels exceeded Japan’s updated NOx environmental standards.
High fuel consumption — monthly fuel cost accounted for 8% of total production costs.
3. JESSIA Solution
Equipment Provided: JESSIA-G180 Low-NOx Gas Steam Generator
Supporting Systems: Automatic water supply, softening unit, PLC intelligent control, and online monitoring module
Design Highlights:
Rapid steam generation — ready in 5 minutes
Pressure fluctuation within ±0.02 MPa
NOx emissions below 30 mg/m³
Remote monitoring and mobile data access
4. Implementation Timeline
Site inspection & system design (Week 1)
Equipment manufacturing & factory testing (Weeks 2–4)
On-site installation & commissioning (Week 5)
Performance validation & operator training (Week 6)
5. Results After Installation
Startup time reduced from 40 minutes to 6 minutes
Energy consumption reduced by 22%
Product pass rate improved from 95% to 99.4%
Monthly CO₂ emissions reduced by 2.3 tons
Fully compliant with Japan’s 2024 low-NOx emission standard
6. Customer Feedback
“JESSIA’s steam system has been a reliable and energy-efficient upgrade.
Our reactor temperature control is now much more precise, and product consistency has clearly improved.
This has been the most worthwhile technical upgrade in the past decade.”
— Takahiro Sato, Plant Equipment Manager, NiponChem Materials Co., Ltd.
7. Project Highlights
✅ Replaced traditional fuel boiler with low-NOx gas steam generator
✅ Reduced energy consumption by 22%
✅ Improved product yield to 99.4%
✅ Achieved compliance with Japanese emission regulations
✅ Enabled remote monitoring and smart operation
